Von Duprin 98/99 Installation Instructions: A Comprehensive Guide
This guide details the installation of Von Duprin 98/99 series exit devices, covering door preparation, device mounting, trim options, and the OUT option․
Access digital, interactive instructions via QR code (alle․co/99rim) for a streamlined experience, alongside traditional manuals and W3 Security support․
Understanding the Von Duprin 98/99 Series
The Von Duprin 98/99 series represents a cornerstone in rim exit device technology, widely recognized for its reliability and life safety features․ These devices are specifically designed for use on fire-rated doors, ensuring code compliance and dependable egress during emergencies․ Allegion US, a leading security provider, continues to innovate within this series, most notably with the introduction of the Outdoor Defense (OUT) option․
Historically, rim exit devices faced challenges when exposed to harsh environmental conditions․ The 98/99 series addresses this with the OUT option, engineered to protect internal components from moisture, temperature fluctuations, and corrosion – a first for Von Duprin․ This makes them ideal for exterior doors and applications where durability is paramount․
Understanding the various trim options – NL, EO, and DT – is crucial for a successful installation, as is familiarity with double cylinder devices like TP-2, L-2, and K․ Proper selection and installation, guided by detailed manuals and interactive digital instructions (alle․co/99rim), are key to maximizing the device’s performance and longevity․
Key Features and Applications
Von Duprin 98/99 rim exit devices boast several key features, including robust construction for high-frequency use and a non-handed design simplifying installation․ The series is particularly noted for its compatibility with hollow metal doors, often prepped at the factory for streamlined integration․ A significant advancement is the Outdoor Defense (OUT) option, providing superior protection against environmental factors․
Applications span a wide range of commercial and institutional settings, including schools, hospitals, retail spaces, and industrial facilities․ The 98/99 series is frequently chosen for fire-rated exit routes, ensuring safe and reliable egress in emergency situations․ The OUT option expands applicability to exposed exterior doors, previously a challenge for rim devices․
Furthermore, the availability of diverse trim options (NL, EO, DT) and cylinder configurations (TP-2, L-2, K) allows for customization to meet specific aesthetic and security requirements․ Accessing digital interactive instructions via alle․co/99rim enhances the installation process, ensuring optimal performance and code compliance․
Tools Required for Installation
Successful installation of the Von Duprin 98/99 rim exit device necessitates a specific set of tools to ensure precision and safety․ A standard drill with various bit sizes is crucial for pilot holes and screw placement, alongside a screwdriver set – both Phillips and flathead – to accommodate different screw types․
Measuring tools, including a tape measure and potentially a level, are essential for accurate marking and alignment․ A pencil or marker facilitates clear identification of drilling points․ For metal doors, a metal-cutting drill bit may be required․ Additionally, a hammer might be needed for gently tapping components into place․
Safety gear is paramount; safety glasses protect against debris, and work gloves provide a secure grip and prevent injury․ Depending on the door material, a chisel may be useful for minor adjustments․ Access to the digital interactive instructions (alle․co/99rim) can visually guide tool usage and proper techniques throughout the installation process, enhancing efficiency and accuracy․
Pre-Installation: Door Preparation
Proper door preparation is vital for a successful Von Duprin 98/99 installation, ensuring compatibility and secure mounting․ Check door specifications and prepare for rim exit device mounting․
Checking Door Compatibility
Before beginning the Von Duprin 98/99 installation, verifying door compatibility is paramount․ This ensures a secure and functional exit device․ The door must be appropriately prepared, often factory-prepped for rim exit devices, particularly for hollow metal doors as demonstrated in available video resources;
Confirm the door’s thickness aligns with the device’s specifications․ Incorrect thickness can lead to improper operation or compromised security․ Inspect the door frame for sufficient strength to support the strike plate and withstand repeated use; A weak frame may require reinforcement․
Ensure the door is properly aligned within the frame, with consistent gaps around the perimeter․ Misalignment can hinder smooth operation and potentially affect fire door compliance․ Review the installation manual for specific door type requirements and any necessary preparatory steps․ Failure to confirm compatibility can result in installation difficulties and reduced security․
Marking and Drilling Pilot Holes
Accurate marking and drilling of pilot holes are crucial for a successful Von Duprin 98/99 installation․ Begin by carefully transferring the mounting hole locations from the device’s template onto the door surface․ Utilize a precise marking tool to ensure accuracy․
Select the correct drill bit size, as specified in the installation manual, to avoid damaging the door or compromising the screw threads․ Drill pilot holes straight and to the appropriate depth, preventing misalignment during screw insertion․ Deburr the holes after drilling to remove any sharp edges that could interfere with the device’s operation․
Pay close attention to the location of concealed wiring or plumbing within the door before drilling․ Double-check all measurements and hole placements before proceeding․ Properly prepared pilot holes facilitate easy installation and ensure a secure attachment of the exit device to the door․
Preparing for Rim Exit Device Mounting
Prior to mounting the Von Duprin 98/99 rim exit device, ensure the door is properly prepared to receive it․ This often involves verifying factory prepping for hollow metal doors, or completing necessary modifications for wood doors․ Confirm the door’s surface is clean, smooth, and free of any obstructions that could hinder a flush fit․
Inspect the door’s edge for sufficient material to accommodate the device’s mortise․ Address any deficiencies by reinforcing the door edge if needed; Carefully align the device with the pre-drilled pilot holes, ensuring proper orientation and alignment with the door’s frame․
Verify the strike plate location corresponds accurately with the device’s throw․ Proper preparation minimizes installation challenges and guarantees optimal functionality and security․ Refer to the detailed installation manual for specific door preparation guidelines․
Installation Process: Step-by-Step
Follow an 8-step process: prepare the door, mount the strike plate, install the Von Duprin 98/99 device, and consider trim options carefully for success․
Mounting the Strike Plate
Securely mounting the strike plate is crucial for proper Von Duprin 98/99 operation․ Begin by aligning the strike plate with the latch bolt and ensuring a snug fit within the prepared mortise․ Utilize appropriate screws – often provided with the device – to firmly attach the strike plate to the door frame․
Verify that the strike plate is flush with the frame surface to allow for smooth latching․ Improper alignment can hinder functionality and compromise security․ For reinforced frames, consider using longer screws to achieve a more robust connection․
Pay close attention to the strike plate’s orientation; it must correspond correctly with the device’s latch bolt projection․ Double-check this alignment before fully tightening the screws․ A properly installed strike plate is the foundation for a reliable exit device system, ensuring consistent performance and security․
Installing the Von Duprin 98/99 Device
Carefully position the Von Duprin 98/99 device onto the door, aligning it with the previously drilled pilot holes․ Ensure the device sits flush against the door surface before proceeding․ Begin by loosely inserting the mounting screws, allowing for minor adjustments during the installation process․
Gradually tighten the screws in a crisscross pattern to evenly distribute pressure and prevent warping․ Avoid over-tightening, as this could damage the device or the door․ Confirm that the device is securely fastened and doesn’t exhibit any wobble or movement․
Refer to the device’s specific installation manual for torque specifications and any unique requirements․ A properly installed device is essential for reliable operation and adherence to fire safety standards․ Double-check all connections before moving on to the next step, ensuring a secure and functional installation․
Securing the Device to the Door
Once the Von Duprin 98/99 device is aligned and loosely secured with mounting screws, proceed to fully tighten them․ Utilize the correct screwdriver size to prevent stripping the screw heads․ Continue tightening in a crisscross pattern, ensuring even pressure distribution across the device’s mounting points․
Verify the device remains flush against the door surface throughout the tightening process․ Any gaps or unevenness indicate a potential issue that needs addressing before final securing․ Confirm that the device operates smoothly – the lever or push pad should engage and retract without resistance․
Inspect all screw connections for tightness and stability․ A secure installation is paramount for both functionality and life safety․ Refer to the installation instructions for specific torque recommendations․ A properly secured device guarantees reliable performance and long-term durability․
Trim Installation and Adjustment
Install NL, EO, or DT trim options, and adjust the device for smooth operation․ Double cylinder devices (TP-2, L-2, K) require specific installation procedures for optimal function․
Installing the Trim Options (NL, EO, DT)
The Von Duprin 98/99 series offers various trim options – NL, EO, and DT – to accommodate diverse aesthetic and functional requirements․ Installation begins by carefully aligning the chosen trim with the device’s mounting points․ Ensure a snug fit, securing it with the appropriate screws provided in the kit․
NL trim provides a standard, streamlined appearance, while EO trim offers an extended lever for enhanced accessibility․ DT trim is designed for applications requiring a dogging feature, allowing the device to be secured in a non-latching position․
During installation, pay close attention to the alignment of the trim with the door surface․ Improper alignment can hinder smooth operation and compromise the device’s security․ Refer to the detailed diagrams in the installation manual for precise guidance․ Tighten all screws securely, but avoid over-tightening, which could damage the trim or the device itself․
Finally, test the trim’s functionality to ensure it operates smoothly and effectively․ Verify that the lever engages and disengages properly, and that any dogging features function as intended․
Adjusting the Device for Smooth Operation
Achieving smooth operation of your Von Duprin 98/99 exit device is crucial for both convenience and safety․ Initial adjustment involves verifying the latch bolt extends and retracts freely within the strike plate opening․ If resistance is encountered, slight adjustments to the strike plate’s position may be necessary․
The device features adjustable screws that control the lever’s tension and return-to-center force․ Experiment with these adjustments to find the optimal setting for your specific door and usage patterns․ Too much tension can make the lever difficult to operate, while too little can result in sluggish response․
Pay attention to the feel of the lever throughout its full range of motion․ It should move smoothly and consistently, without any binding or sticking points․ Consult the installation manual for detailed instructions on locating and adjusting these critical components;
Regularly inspect and readjust the device as needed, especially after initial installation or if changes in door alignment occur․ Proper adjustment ensures reliable performance and extends the device’s lifespan․
Double Cylinder Device Installation (TP-2, L-2, K)
Installing Von Duprin 98/99 series exit devices with double cylinder functionality (models TP-2, L-2, and K) requires careful attention to detail for security and compliance․ Begin by ensuring the door is properly prepared with the correct mortise depth and cylinder hole dimensions․
Insert the double cylinder assembly into the device, aligning the cam with the corresponding slot․ Secure the cylinder using the provided screws, tightening them firmly but avoiding over-tightening, which could damage the mechanism․ Verify smooth cylinder rotation with both interior and exterior keys․
Important: Double cylinder devices restrict egress without a key, potentially violating fire codes if not permitted by local regulations․ Confirm compliance with all applicable building codes before installation․ Always keep keys readily accessible in case of emergency․
Test the device thoroughly after installation, ensuring the latch bolt operates correctly and the cylinder functions smoothly with both keys; Refer to the installation instructions for specific torque specifications and troubleshooting tips․
Outdoor Defense (OUT) Option Installation
The OUT option safeguards Von Duprin 98/99 devices against moisture, temperature changes, and corrosion, ideal for exterior applications․ Ensure proper sealing
and corrosion-resistant hardware during installation for optimal performance․
Understanding the OUT Option Benefits
The Von Duprin Outdoor Defense (OUT) option represents a significant advancement in exit device durability, specifically engineered to withstand the challenges posed by external environments․ This innovative feature focuses on protecting the internal components of the 98/99 series from the detrimental effects of moisture, fluctuating temperatures, and pervasive corrosion – elements commonly encountered in outdoor applications․
Traditional exit devices, when exposed to these conditions, can experience reduced functionality, increased maintenance needs, and a shortened lifespan․ The OUT option directly addresses these concerns by incorporating specialized materials and design enhancements․ This translates to a more reliable and long-lasting security solution for doorways subjected to the elements․
Furthermore, the OUT option minimizes the risk of operational failures due to environmental factors, ensuring consistent performance and maintaining the integrity of the egress path․ This is particularly crucial in high-traffic areas or facilities where reliable emergency exit functionality is paramount․ Allegion US introduced this option to provide a robust solution for demanding outdoor security needs, offering peace of mind and reduced lifecycle costs․
Specific Installation Considerations for Outdoor Use
When installing a Von Duprin 98/99 exit device with the Outdoor Defense (OUT) option, meticulous attention to detail is crucial to maximize its protective benefits․ Proper sealing around the device and strike plate is paramount, preventing water ingress and minimizing exposure to corrosive elements․ Ensure all mounting hardware is constructed from corrosion-resistant materials, such as stainless steel, to prevent rust and maintain structural integrity․
Additionally, consider the potential for temperature expansion and contraction․ Allow for slight movement in the installation to accommodate these changes, preventing stress on the device and its components․ Regularly inspect the installed device for any signs of moisture intrusion or corrosion, and address any issues promptly․
Following the comprehensive 8-step installation process, while paying close attention to these outdoor-specific considerations, will guarantee optimal performance and longevity․ Refer to the detailed installation manuals and digital interactive instructions (alle․co/99rim) for guidance, ensuring a secure and reliable outdoor egress solution․
Protecting Against Moisture and Corrosion
The Von Duprin 98/99 series, particularly when utilizing the Outdoor Defense (OUT) option, is engineered to resist environmental degradation․ However, proper installation remains vital for maximizing protection against moisture and corrosion․ Employ a high-quality sealant around the device’s perimeter and strike plate to create a watertight barrier, preventing water penetration into internal components․
Prioritize corrosion-resistant hardware throughout the installation process․ Stainless steel screws and fasteners are essential for long-term durability in outdoor environments․ Regularly inspect the device for any signs of corrosion, such as rust or discoloration, and address them immediately with appropriate protective coatings․
Furthermore, consider applying a corrosion inhibitor to exposed metal surfaces․ Refer to the installation manuals and digital resources (alle․co/99rim) for recommended products and application techniques․ Consistent maintenance and proactive protection will ensure the longevity and reliable operation of your Von Duprin exit device․
Resources and Support
Access digital interactive guides by scanning the QR code (alle․co/99rim)․ Find detailed installation manuals, data sheets, and W3 Security Technologies support at http://w3securitytechnologies․com․
Accessing Digital Interactive Instructions (QR Code: alle․co/99rim)
For the most user-friendly installation experience, Allegion now offers smartphone-compatible digital interactive instructions․ These dynamic guides provide a step-by-step walkthrough, enhancing clarity and reducing potential errors during the Von Duprin 98/99 rim exit device installation process․
Simply scan the provided QR code – alle․co/99rim – with your smartphone or tablet to immediately access this innovative resource; The interactive format allows you to zoom in on detailed diagrams, view installation videos, and navigate through the process at your own pace․ This is particularly helpful for visual learners or those who prefer a more engaging instructional method․
These digital instructions complement the traditional installation manuals, offering an alternative approach to ensure a successful installation, even for complex scenarios like those involving hurricane-rated applications or specific trim options․ Utilize this modern tool to streamline your workflow and achieve optimal results with your Von Duprin 98/99 exit device․
Locating Installation Manuals and Data Sheets
Allegion provides a comprehensive Document Library containing essential resources for the Von Duprin 98/99 Series Exit Devices․ This centralized location offers easy access to detailed installation instructions, crucial data sheets, helpful templates, and informative user guides, ensuring a smooth and compliant installation process․
To find the specific documentation you need, navigate to Allegion’s online resource center․ Here, you can search for Von Duprin 98/99 related materials, filtering by document type to quickly locate the relevant manuals or data sheets․ These resources cover various aspects, including door preparation, device mounting, trim installation, and the Outdoor Defense (OUT) option․
Data sheets provide critical specifications and dimensions, while installation manuals offer step-by-step guidance with detailed diagrams․ Accessing these resources ensures you have the necessary information to correctly install and maintain your Von Duprin exit device, guaranteeing its reliable performance and adherence to safety standards․ View how to install Von Duprin 98/99 Rim Exit devices online․
W3 Security Technologies Support Area
For dedicated support regarding Von Duprin 98/99 exit device installation, W3 Security Technologies offers a specialized support area accessible through their website․ This resource is designed to assist installers and technicians with any challenges encountered during the installation process, providing expert guidance and troubleshooting assistance․
Navigate to http://w3securitytechnologies․com and locate the dedicated “Support” section․ Within this area, you’ll find a wealth of information specifically tailored to Von Duprin products, including detailed installation instructions, frequently asked questions, and technical bulletins․ The support team is committed to ensuring a seamless installation experience․
W3 Security Technologies understands the importance of proper installation for optimal performance and safety․ Their support area provides a valuable resource for accessing the latest updates, clarifying any uncertainties, and resolving any issues that may arise․ Utilize this support channel to ensure your Von Duprin 98/99 device is installed correctly and functions reliably․
